logo
Хорошая цена  онлайн

Подробная информация о продукции

Дом > продукты >
Анодируя производственная линия
>
50-100T/month Capacity Anodizing Production Line with Remote Monitoring and Control for 10-25µm Film Thickness

50-100T/month Capacity Anodizing Production Line with Remote Monitoring and Control for 10-25µm Film Thickness

Наименование марки: MEI-AL
Номер модели: APL-200T
минимальный заказ: 1 компл.
цена: Customized price
Детали упаковки: Экспортная стандартная упаковка
Условия оплаты: Т/Т
Подробная информация
Место происхождения:
КИТАЙ
Емкость:
50-100Т/М
Особенность:
Быстрая смена
funcion:
Дистанционное наблюдение и управление
Толщина анодирующей пленки:
8-12 мкм
Максимальная длина профиля:
6500 мм
Цвет:
Серебряный бронзовый коричневый черный шампанский золото
Поставка способности:
месяцы 1set/6
Выделить:

50-100T/month anodizing production line

,

remote monitoring oxidation production line

,

10-25µm anodizing film thickness equipment

Описание продукта
50-100t/Month Oxidation Production Line With Remote Monitoring And Control
Anodizing film thickness: 10-25µm micron
Production Description
  • Anodizing production lines are designed with environmental considerations in mind
  • Mini anodizing production lines can be expanded with additional automation modules as production needs grow
  • Can be integrated into larger manufacturing processes or assembly lines
Process Tanks
Process Chemical Composition Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 1 Tank
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l 1 Tank
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10-25µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hours/month 300d/m × 20h/d = 600h/m
Racking system Two fixtures/rack
Racking operation Manual/semi -auto /fully auto 
Equipment Usage Rate 0.9
Power supply AC 3phase 380V 50Hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Treatment Process
1. Degreasing
  • 6 jig(rack)/tank × 1 tank = 6 jig(rack)
  • Treatment time: 2-5min
2. Alkaline Etching
  • 6 jig(rack)/tank × 2 tanks = 12 jig(rack)
  • Treatment time: 3-15min
3. Neutralization
  • 6 jig(rack)/tank × 1 tank = 6 jig(rack)
  • Treatment time: 1-5min
4. Anodizing
  • 2 jig(rack)/tank × 1 tank = 2 jig(rack)
  • Current density: 130A/m²
  • Process time: 30min
  • Unprocess time: 10min
  • Total time: 30+10=40min
Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
5. Colour Process
  • Colour process: Mix Salts
  • Quantity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
  • Current density: 70A
  • Process time: 2-8min
6. Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • Quantity: 6 jig(rack)/tank × 1 tank
  • Process time: 10-15min
Design Parameters and Settings
1. Anodizing Treatment Area
  • Each anodizing process tank requires 40min
  • Total jig(rack)/year: (2 rack × 1 tank × 60min/h) ÷ 40min × 600 hour = 1800 jig(rack)
  • Design: 50m²/jig(rack) - Each tank is 100m²
  • Area treatment/year: 1800 jig(rack) × 50m²/jig = 90,000m²
2. Anodizing Treatment Weight
  • Monthly output: 90,000m² ÷ 350m²/T × 0.9 = 231T ≥ 200T
3. Power Consumption
  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
  • Power Rectifier: 15,000A = 1 unit
  • Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
  • Colour Rectifier: 8,000A = 1 unit
Process Chart Legend
Code Process
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
Anodizing production line process flow diagram