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Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile Length and 8-12µm Anodizing Film Thickness

Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile Length and 8-12µm Anodizing Film Thickness

Наименование марки: MEI-AL
Номер модели: APL-3000T
минимальный заказ: 1 КОМПЛЕКТ
цена: RMB32,000,000-50,000,000/set
Детали упаковки: Экспортная стандартная упаковка
Условия оплаты: Т/Т
Подробная информация
Место происхождения:
Китай
Преимущество:
Электрическая изоляция
Особенность:
Настройка и гибкость
Режим работы:
Полуавтоматические или автоматические
Толщина анодирующей пленки:
8-12 мкм
Максимальная длина профиля:
6500 мм
Способ установки на стеллаже:
Система стеллажей Manaul
Размеры резервуаров внутри:
8000*ширина*3500
Напряжение:
380V~415V
Поставка способности:
месяцы 1set/6
Выделить:

Automated Anodizing Line 6500mm max length

,

Custom Anodizing Line 8-12µm film thickness

,

Flexible Anodizing System with warranty

Описание продукта
Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile
Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile Length and 8-12µm Anodizing Film Thickness 0
Customization and Flexibility Automated Anodizing Line Aluminium Alloy Profile
Description
  • Anodizing production lines can accommodate different variations of the anodizing process to achieve specific results
  • Anodizing production lines often incorporate systems to control the thickness of the anodized layer on the metal objects
  • Some anodizing production lines are capable of performing Type III hard anodizing, also known as sulfuric acid hard anodizing or hardcoat anodizing
Features
  • Modern anodizing production lines often incorporate automation and advanced control systems to enhance efficiency and consistency
  • The design of racks and fixturing used in the production line is crucial for optimal anodizing results
  • Anodizing production lines can consume significant amounts of electricity, especially during the anodizing process
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 9~12µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hour/month 300d/m x 20h/d = 600h/m
Racking system Three fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380v 50hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tanks
Process Specification Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al3+ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al3+≤20g/l 8 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 3 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process
1. Degreasing
6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 2-5min
2. Alkaline Etching
6 jig(rack)/tank x 2 tanks = 12 jig(rack)
Treatment time: 3-15min
3. Neutralization
6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 1-5min
4. Anodizing
3 jig(rack)/tank x 8 tanks = 24 jig(rack)
Current density: 130A/m²
Process time: 26min
Unprocess time: 7min
Total time: 26+7=33min
Average anodizing layer: 0.36*1.3*26*0.77 = 9.4µm
5. Colour 1
Colour process: Mix Salts
Quantity: 3 jig(rack)/tank x 1 tank = 3 jig(rack)
Current density: 70A
Process time: 2-8min
6. Sealing
Sealing method: Sealing at Medium or Normal Temperature
Quantity: 6 jig(rack)/tank x 1 tank
Process time: 10-15min
Design Parameter and Setting
Anodizing Treatment Area
Each anodizing process tank needs 33min, where total jig(rack)/year:
(3 rack x 8 tank x 60min/h) ÷ 33min x 600 hour = 26181 jig(rack)
Design 50m²/jig(rack). Where every tank is 100m²
Area treatment/year: 26181 jig(rack) x 50m²/jig = 1309050m²
Anodizing Treatment Weight
Monthly output: 1309050m² ÷ 350m²/T x 0.9 = 3366T ≧ 3000T
Power Consumption
Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14444A/tank
Power Rectifier: 15000A = 3 units
Colouring tank: 100m²/tank x 70A/m² ÷ 0.9 = 7777A/tank
Colour Rectifier: 8000A = 3 units
Process Chart
Description for Un
  • De = Degreasing
  • Rs = Rinsing, HW Rs = Hot Water Rinsing
  • AE = Alkaline Etching
  • Ne = Neutralization
  • An = Anodizing
  • Cl = Coloring
  • Sl = Sealing
  • MU = Material Unloading
  • Pc = Packing
Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile Length and 8-12µm Anodizing Film Thickness 1